 http://www.metalsmith.org/edu/equipment/ewheel/pix01.jpg Don at the wheel
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 http://www.metalsmith.org/edu/equipment/ewheel/pix02.jpg The wheel itself, acme thread car jack in the lower arm is run by the handwheel
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 http://www.metalsmith.org/edu/equipment/ewheel/pix03.jpg Don demonstrates how the anvil may be moved sideways to work the very edge of a sharp bend.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix04.jpg Wire frame model and hood for custom snowmobile.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix05.jpg Don shows Chrissy one of the battery boxes he made for the prototype of the Excelcior-Henderson motorcycle and the pull-max dies he used to make the parts.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix06.jpg Don forming on the shot bag with a wooden slapper.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix07.jpg Don's post dolly. Like a tailors ham it has constantly changing radii as you go around it and is symetrical so you can do both sides of something.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix08.jpg Metal to metal repairs. the parts are welded in and then forged smooth. |
 http://www.metalsmith.org/edu/equipment/ewheel/pix09.jpg after forging and light sanding any tiny pits are acid etched and soldered. before finish sanding and painting.
Solder does not pop out like bondo.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix10.jpg Misc jigs and hammers that Don uses.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix11.jpg Don's kinking tool, used to start shrinking the edges of a panel. Don says the have to be soft steel or they break, and that the inner surface radii are important. From the way it looked and he described it a flat ellipse, so that it held the material for kinking but still left a rounded edge that was easy to beat smooth.
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 http://www.metalsmith.org/edu/equipment/ewheel/pix12.jpg Don and his son, with a pet project, a quarter scale Cobra.
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